Controls Engineering Services

We integrate electrical, mechanical, and systems engineering expertise to design efficient control systems for reliable performance.

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Controls Engineering Services

Advanced Control Solutions for Industrial Automation

We provide controls engineering services for manufacturers, OEMs, and automation companies that need reliable machine operation, maintainable PLC programs, and control systems that can adapt to changing production requirements.

Our engineers support projects from feasibility studies and specification development through electrical design, PLC programming, HMI development, SCADA systems, and controls modernization.

Companies engage us when:

  • Obsolete PLCs, HMIs, or drives become difficult to maintain
  • New machines need to connect with existing production lines
  • PLC programs have become difficult to troubleshoot or modify
  • Production data is not available for monitoring, reporting, or analysis
  • Existing equipment requires controls upgrades without replacing the full machine
  • New automation projects need controls design, programming, and electrical engineering support

In many facilities, the machine itself is still capable of meeting production demands. The challenge is often the control system behind it. Aging hardware, unsupported platforms, and poorly documented controls can lead to downtime, maintenance challenges, and limited visibility into production performance.

A complete machine replacement is not always necessary. In many cases, updating the controls system can improve reliability, simplify maintenance, provide better access to production data, and extend the life of existing equipment.

Whether you're developing a new automation system or upgrading an existing one, our focus is on delivering control systems that are reliable, maintainable, and built to support long-term operational goals.

Our Controls Engineering Capabilities

We support automation companies with PLC programming, SCADA systems, HMI development, controls hardware design services, and production line control solutions for new and existing automation systems.

We design industrial electrical systems and control panels for machines, production cells, and automated manufacturing systems.

Our electrical hardware design services include electrical schematics, I/O design, control panel layouts, Motor Control Center (MCC) design, safety control systems, field instrumentation integration, hardware selection, control system architecture, and industrial network design.

Every control system design is developed around the machine, its operating environment, and applicable safety requirements. Depending on project requirements, we work in accordance with standards like NFPA 79, NFPA 70 (NEC), UL 508A, and IEC 60204-1 to help ensure safe and reliable system operation.

Electrical hardware design

Legacy Controls Modernization

Replacing the entire machine is not always the most practical or cost-effective solution.

Many manufacturers still operate mechanically reliable equipment with obsolete PLCs, HMIs, drives, and unsupported control hardware that creates maintenance challenges, troubleshooting delays, and increasing downtime risk.

We help modernize existing control systems to improve reliability, maintainability, production visibility, and long-term hardware support while preserving usable machine infrastructure wherever possible.

Our controls engineers support PLC and HMI migration, obsolete hardware replacement, controls redesign, electrical drawing updates, and migration to newer automation platforms while keeping usable machine infrastructure in place wherever possible.

Technologies We Use

AUTOCAD * SOLIDWORKS * AUTOCAD ELECTRICAL

PTC CREO * INVENTOR * E-PLAN

FANUC ROBOGUIDE * AUTODESK VAULT * SOLIDWORKS PDM

ALLEN BRADLEY * DASSAULT DELMIA * VENTION

3D EXPERIENCE * FACTORY TALK * SIEMENS TECHNOMATIX

MITSUBISHI ELECTRIC * SCHNEIDER ELECTRIC * SIEMENS AUTOMATION

ABB ROBOSTUDIO * CODE SYS * B&R

GE DIGITAL * KAWASAKI * MOTOMAN

OMRON * KUKA SIM

Industries We Serve

AUTOMOTIVE

INDUSTRIAL AUTOMATION

PACKAGING

FOOD & BEVERAGE

METAL FABRICATION

AGRICULTURE

MATERIAL HANDLING

DAIRY PRODUCT MANUFACTURING

MANUFACTURING

HEAVY MACHINERY

MEDICAL

ENTERTAINMENT

WAREHOUSE

Industrial Standards

ANSI/ASMEAS/NZSISOISO 2768BS EN 1993AS 1170APINECULNFPA 79NFPA 70 (NEC) UL 508AIEC 60204-1ISO 13849-1ANSE B11

Frequently Asked Questions

Control Engineering Services FAQs

We support PLC programming, HMI and SCADA development, electrical hardware design services, servo programming, controls upgrades, electrical drawings and integration support for industrial automation systems and production equipment.
Many companies bring in external controls engineers when internal teams are overloaded, specialized automation support is needed, or projects need to move faster. Outsourcing also helps improve code quality, documentation, troubleshooting, and production startup support.
Yes. We have worked on many projects that involved existing PLCs, HMIs, electrical systems, and production equipment instead of replacing the full controls setup. Our controls engineers support controls upgrades, troubleshooting, modifications, and advanced control systems while keeping usable infrastructure in place wherever possible.
Yes. Our controls modernization projects are planned around production schedules to help minimize downtime and avoid unnecessary disruption. Our controls engineers support controls redesign, migration, electrical drawing updates, and modernization work while keeping usable infrastructure in place wherever possible.
Yes. Our engineers support turnkey electrical, instrumentation, and control system design for new automation projects and controls modernization initiatives. Services can include control system architecture development, electrical hardware design, PLC programming, HMI development, SCADA systems, and supporting engineering documentation.
Yes. Our engineers can develop electrical and control system designs for applications that require consideration of hazardous locations, environmental conditions, equipment protection requirements, and site-specific operating constraints. Designs are developed in accordance with applicable industry standards and project requirements, including NEC, NFPA, UL, and other relevant codes where required.
Yes. We develop and update controls documentation for new automation projects, controls upgrades, and legacy system modernization initiatives. This includes P&ID reviews, loop drawings, I/O and electrical schematics, panel wiring layouts, network architecture diagrams, testing documentation, equipment submittals, and operation and maintenance manuals.
PROJECTS DELIVERED SUCCESSFULLY
100%

Projects Delivered

REDUCTION IN COST
63%

Reduction in cost

IMPROVEMENT IN PRODUCT
73%

Improvement in product

REDUCTION IN TIME TO MARKET
56%

Reduction in time to market

INCREASE IN INNOVATION
47%

Increase in innovation